Warehouse Automation Systems

Smart warehouse automation for efficient storage, handling, and control.

Our Services

Smart Logistics Solutions

Our flexible warehouse automation solutions combine versatile robot fleets with proprietary control software to maximize space and improve fulfillment speed, accuracy, and throughput.

Automation Projects We’ve Delivered

Automated Warehouse Upgrade with ASRS System

This ASRS system upgrades a factory warehouse to automate storage, improve inventory control, and reduce labor with a 3 year payback.

2026 – 4 – 1

Tailored Warehouse Automation Solutions for Your Operation

We combine ASRS, material handling, and picking technologies to build a warehouse automation system tailored to your operation and improve efficiency.

How We Implement Warehouse Automation

STEP 1

Site Assessment and Requirements Review

Before we design the system, we assess your site to confirm it can support safe, stable warehouse automation.
What we evaluate on site:

We evaluate whether the system will operate indoors or outdoors and whether dust or other site conditions are present, so we can confirm feasibility or adjust the solution to fit the environment.

We assess aisle width, floor flatness, space utilization, and coordination points such as elevators to confirm the site can support AGV and AMR operation efficiently and make the best use of available space.

We assess whether the WiFi network provides full coverage across the work area and sufficient stability to support reliable communication between AGVs, robots, and control systems.

We assess the size, weight, and handling characteristics of the load, as well as the type and dimensions of pallets, bins, carts, or other carriers, to ensure the right automation approach.

We analyze SKU types, product specifications, and inbound and outbound volumes to understand material flow patterns and determine the required system capacity.

We assess floor height and slab thickness to confirm the allowable ASRS height, floor load capacity, and whether the structure can support AGVs and loaded materials safely.

Step 1 outcomes and requirements:

STEP 3

ROI Analysis

We estimate payback time by comparing total project cost with expected savings after go live.

Labor savings

headcount, overtime, shift efficiency.

Accuracy savings

fewer mis picks, returns, rework, inventory variance.
STEP 4

Engineering, Build, and Validation

After approval, we engineer the system around your site and workflows, covering:

Mechanical design

structure and module design tailored to your site conditions.

Electrical design

wiring, control panels, and safety circuits aligned with your facility standards.

Software development

control logic and workflows customized to your operating rules.

Commissioning

standalone commissioning for each module, then full system integration validation.
STEP 5

On Site Installation, Commissioning, and SAT

Our team installs the equipment on site, completes wiring and network integration, and commissions the system under real operating conditions. We then execute site acceptance testing to confirm performance against agreed metrics.

STEP 6

Training, Ramp Up, Acceptance, and Ongoing Support

After go live, we train your team, provide on site ramp up support:

Training

operators and maintenance for each machine and the software.

Ramp up (1 to 3 months)

iterative updates to routing and task rules to improve stability and throughput.

Acceptance and support

final acceptance after stable operation, plus remote diagnostics, spare parts planning, and preventive maintenance

Interested in our solutions?

—  Contact our experts to learn more about Robotlyne’s warehouse automation solutions.

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